Older Arctic Cat sled won't idle: carbs and pulse fuel pump

Applies to: Arctic Cat Thundercat, ZR, ZL, Panther and Bearcat carbureted sleds

Symptoms

  • Won't idle without choke
  • Bogs or dies off idle
  • Fuel bowls empty after sitting

Why it happens

Stale fuel clogs the carb pilot jets, and the pulse-driven fuel pump diaphragm stiffens or cracks with age, so fuel delivery drops at low RPM.

How to fix it

  1. Drain old fuel and refill fresh.
  2. Inspect fuel and pulse lines for cracks.
  3. Rebuild the fuel pump with a new diaphragm kit.
  4. Clean the carbs and set float height and pilot screws per the manual.

Tools and parts

  • Fuel pump rebuild kit
  • Carb rebuild kits
  • Fuel line

What the factory service manual covers

Fuel system: pump service, carb specs and jetting tables. The full procedure, specs and wiring diagrams are in the factory service manual for your machine.

Get the factory service manual

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