Mini excavator track keeps coming off: track tension

Applies to: Kubota U17, U30, KH series and other rubber-track mini excavators

Symptoms

  • Track walks off when turning
  • Track sags between rollers
  • Grease leaking from the tensioner

Why it happens

A grease-filled cylinder sets track tension. When grease leaks past the seal or the track stretches, the track goes slack and comes off.

How to fix it

  1. Measure track sag at the midpoint against the manual spec.
  2. Pump grease into the tensioner fitting until sag is in spec.
  3. If it loses tension again, replace the tensioner seal.
  4. Inspect idlers, rollers and sprockets for wear.

Tools and parts

  • Grease gun
  • Tape measure
  • Tensioner seal kit

What the factory service manual covers

Undercarriage: track sag spec, tensioner service, roller inspection. The full procedure, specs and wiring diagrams are in the factory service manual for your machine.

Get the factory service manual

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