{"product_id":"harley-davidson-sportster-xl883-xl1200-service-manual-pdf-2004-2006","title":"Harley-Davidson Sportster XL883 XL1200 Service Manual PDF | 2004-2006","description":"\u003cdiv style=\"line-height: 1.45;\"\u003e\n\u003cdiv style=\"background: linear-gradient(rgb(47, 95, 166) 0%, rgb(30, 67, 120) 100%); padding: 16px; border-radius: 6px 6px 0px 0px;\"\u003e\n\u003cdiv style=\"color: rgb(255, 255, 255); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; font-size: 24px; font-weight: 800; letter-spacing: 1px;\"\u003eHARLEY-DAVIDSON \u003cspan style=\"color: #ffd24d;\"\u003e2004-2006\u003c\/span\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 6px;\"\u003e\u003cspan style=\"color: #e7f0ff; font-family: Segoe UI, Arial, Helvetica, sans-serif;\"\u003e\u003cspan style=\"font-size: 13px; letter-spacing: 0.8px; text-transform: uppercase;\"\u003e\u003cb\u003eSportster Service Manual (2004-2006)\u003c\/b\u003e\u003c\/span\u003e\u003c\/span\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(255, 255, 255); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cp\u003eClymer workshop manual for the 2004 to 2006 rubber-mount Harley-Davidson Sportster models. This 462-page searchable, bookmarked manual covers troubleshooting, maintenance and tune-up, engine top and lower end, primary drive and clutch, transmission, fuel and exhaust, electrical, suspension, brakes and body, with wiring diagrams. Delivered instantly as a fully searchable PDF compatible with any PC, Mac, tablet, or mobile device.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eAdobe Acrobat (PDF) format\u003c\/li\u003e\n\u003cli\u003eFully searchable\u003c\/li\u003e\n\u003cli\u003eEasily print any or all content\u003c\/li\u003e\n\u003cli\u003eEverything needed to service \u0026amp; maintain your motorcycle\u003c\/li\u003e\n\u003cli\u003eTroubleshooting instructions, wiring diagrams, and reference material\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(238, 244, 251); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eModels Covered\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eXL883 Sportster 883\u003c\/li\u003e\n\u003cli\u003eXL883C 883 Custom\u003c\/li\u003e\n\u003cli\u003eXL883L 883 Low\u003c\/li\u003e\n\u003cli\u003eXL883R 883 Roadster\u003c\/li\u003e\n\u003cli\u003eXL1200C 1200 Custom\u003c\/li\u003e\n\u003cli\u003eXL1200L 1200 Low\u003c\/li\u003e\n\u003cli\u003eXL1200R 1200 Roadster\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(255, 255, 255); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eTable of Contents (462 Pages)\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 10px; font-size: 13.5px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eQuick Reference Data\u003c\/li\u003e\n\u003cli\u003eGeneral Information\u003c\/li\u003e\n\u003cli\u003eTroubleshooting\u003c\/li\u003e\n\u003cli\u003eLubrication, Maintenance \u0026amp; Tune-up\u003c\/li\u003e\n\u003cli\u003eEngine Top End\u003c\/li\u003e\n\u003cli\u003eEngine Lower End\u003c\/li\u003e\n\u003cli\u003ePrimary Drive, Clutch \u0026amp; External Shift Mechanism\u003c\/li\u003e\n\u003cli\u003eTransmission \u0026amp; Internal Shift Mechanism\u003c\/li\u003e\n\u003cli\u003eFuel, Emission Control \u0026amp; Exhaust\u003c\/li\u003e\n\u003cli\u003eElectrical System\u003c\/li\u003e\n\u003cli\u003eWheels, Tires \u0026amp; Drive Belt\u003c\/li\u003e\n\u003cli\u003eFront Suspension \u0026amp; Steering\u003c\/li\u003e\n\u003cli\u003eRear Suspension\u003c\/li\u003e\n\u003cli\u003eBrakes\u003c\/li\u003e\n\u003cli\u003eBody\u003c\/li\u003e\n\u003cli\u003eIndex\u003c\/li\u003e\n\u003cli\u003eWiring Diagrams\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(247, 247, 247); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eWhat's Included\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eQuick reference data and specifications\u003c\/li\u003e\n\u003cli\u003eTroubleshooting procedures\u003c\/li\u003e\n\u003cli\u003eLubrication, periodic maintenance and tune-up\u003c\/li\u003e\n\u003cli\u003eEngine top end and lower end overhaul\u003c\/li\u003e\n\u003cli\u003eClutch, primary drive and transmission\u003c\/li\u003e\n\u003cli\u003eFuel, emission control and exhaust systems\u003c\/li\u003e\n\u003cli\u003eElectrical system with wiring diagrams\u003c\/li\u003e\n\u003cli\u003eWheels, suspension, steering and brakes\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(255, 255, 255); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eFeatures\u003c\/div\u003e\n\u003cul\u003e\n\u003cli style=\"font-size: 13.5px;\"\u003eSearchable and printable PDF\u003c\/li\u003e\n\u003cli style=\"font-size: 13.5px;\"\u003eHigh-resolution diagrams and schematics\u003c\/li\u003e\n\u003cli style=\"font-size: 13.5px;\"\u003eWorks on PC, Mac, tablet, and mobile devices\u003c\/li\u003e\n\u003cli style=\"font-size: 13.5px;\"\u003e\n\u003cb\u003eImportant:\u003c\/b\u003e This is a digital PDF manual. No paper book will be provided.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(238, 244, 251); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eDon't See What You Need?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eWe maintain thousands of reference guides.\u003c\/li\u003e\n\u003cli\u003eMessage us. We can point you to the correct listing or post the one you're looking for.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(255, 255, 255); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eBuy With Confidence\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eFast access to digital download\u003c\/li\u003e\n\u003cli\u003eReliable post-sale support\u003c\/li\u003e\n\u003cli\u003e60-day worry-free returns\u003c\/li\u003e\n\u003cli\u003eIf you have any questions about compatibility, model coverage, or what this manual includes, message us anytime.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(255, 255, 255); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eFrequently Asked Questions\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 12px; font-size: 13.5px;\"\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Which Harley-Davidson Sportster 2004-2006 models does this manual cover?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: It covers the XL883 Sportster 883, XL883C 883 Custom, XL883L 883 Low, XL883R 883 Roadster, XL1200C 1200 Custom, XL1200L 1200 Low and XL1200R 1200 Roadster for model years 2004-2006.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: How long is the Harley-Davidson Sportster 2004-2006 manual and what sections does it contain?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: The PDF is 462 pages with 17 main sections: Quick Reference Data; General Information; Troubleshooting; Lubrication, Maintenance \u0026amp; Tune-up; Engine Top End; Engine Lower End; Primary Drive, Clutch \u0026amp; External Shift Mechanism; Transmission \u0026amp; Internal Shift Mechanism; Fuel, Emission Control \u0026amp; Exhaust; Electrical System; Wheels, Tires \u0026amp; Drive Belt; Front Suspension \u0026amp; Steering; plus 5 more.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: What repair and service procedures does the Harley-Davidson Sportster 2004-2006 manual cover?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: The listing covers: Quick reference data and specifications; Troubleshooting procedures; Lubrication, periodic maintenance and tune-up; Engine top end and lower end overhaul; Clutch, primary drive and transmission; Fuel, emission control and exhaust systems; Electrical system with wiring diagrams; Wheels, suspension, steering and brakes.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Does the Harley-Davidson Sportster 2004-2006 manual include wiring diagrams?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. Wiring diagrams are included.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Does the Harley-Davidson Sportster 2004-2006 manual list torque specifications?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. Torque values are given in the specifications and throughout the procedures.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Can I use it to diagnose faults on the Harley-Davidson Sportster 2004-2006?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. A full troubleshooting chapter covers starting, engine performance, noises, electrical, clutch, transmission and brakes.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Does it include maintenance schedules and service intervals?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. It includes the service intervals and maintenance procedures.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Does this manual cover other model years or related models?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: This listing covers model years 2004-2006 only. For related models, see: \u003ca href=\"\/products\/harley-davidson-sportster-service-electrical-diagnostic-manual-pdf-2007\"\u003eHarley-Davidson Sportster (2007)\u003c\/a\u003e; \u003ca href=\"\/products\/harley-davidson-sportster-service-electrical-diagnostic-manual-pdf-2008\"\u003eHarley-Davidson Sportster (2008)\u003c\/a\u003e; \u003ca href=\"\/products\/harley-davidson-sportster-service-electrical-diagnostic-manual-pdf-2009\"\u003eHarley-Davidson Sportster (2009)\u003c\/a\u003e.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Will this manual help if my Harley-Davidson Sportster XL883 XL1200 won't crank or start?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. The Electrical System and Wiring Diagrams sections cover the starting and ignition systems, with test procedures and wiring diagrams to find why the engine won't turn over or fire.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Will it help if the clutch on my Harley-Davidson Sportster XL883 XL1200 slips or drags?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. The Primary Drive, Clutch \u0026amp; External Shift Mechanism section covers clutch plate and spring inspection with wear limits, plus clutch adjustment.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Will it help if my Harley-Davidson Sportster XL883 XL1200 battery keeps going flat?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. The Electrical System section covers charging-system tests for the stator and regulator\/rectifier with output specs, so you can tell a charging fault from a bad battery.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Will it help if the brakes on my Harley-Davidson Sportster XL883 XL1200 feel soft or weak?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: Yes. The Brakes section covers brake inspection with wear limits, caliper and master cylinder service, and adjustment or bleeding.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: Is this the right manual for my Harley-Davidson Sportster 2004-2006?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: It is the right manual if your machine is one of the models listed under Models Covered and was built in 2004-2006. If you are not sure, message us with your model and year and we will point you to the correct listing.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom: 12px;\"\u003e\n\u003cdiv style=\"font-weight: bold; color: rgb(34, 34, 34);\"\u003eQ: How do I receive this manual?\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 4px; color: rgb(60, 60, 60);\"\u003eA: You receive a download link by email immediately after purchase. No physical item is shipped. The PDF works on any PC, Mac, tablet, or phone with free Adobe Acrobat Reader.\u003c\/div\u003e\n\u003c\/div\u003e\n\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(34, 34, 34); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(238, 244, 251); padding: 14px; border-width: 0px 1px 1px; border-image: initial; border-color: initial rgb(215, 215, 215) rgb(215, 215, 215) rgb(215, 215, 215); border-style: initial solid solid solid;\"\u003e\n\u003cdiv style=\"font-size: 13.5px; font-weight: 800; color: #1e4378; text-transform: uppercase;\"\u003eIndependent Supplier Notice\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003eDAL Manuals is an independent digital manual supplier. Brand names and model designations are used only to identify manual compatibility. DAL Manuals is not affiliated with, endorsed by, or sponsored by any manufacturer named on this page.\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"color: rgb(255, 255, 255); font-family: 'Segoe UI', Arial, Helvetica, sans-serif; background: rgb(42, 42, 42); padding: 12px 14px; border-radius: 0px 0px 6px 6px;\"\u003e\n\u003cdiv style=\"font-weight: 800; text-transform: uppercase;\"\u003eShipping \u0026amp; Returns\u003c\/div\u003e\n\u003cdiv style=\"margin-top: 8px; font-size: 13.5px;\"\u003e\n\u003cp\u003e\u003cb\u003eShipping\u003c\/b\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eInstant Digital Delivery\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cb\u003eReturns\u003c\/b\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eIf you're not fully satisfied, simply contact us for a no-hassle refund.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cstyle\u003e\ntable, th, td { border: none; }\n\u003c\/style\u003e","brand":"Harley-Davidson","offers":[{"title":"Default Title","offer_id":50849757135104,"sku":"HD_2004_2006_SPORTSTER","price":9.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0664\/1785\/2672\/files\/dal-thumbnail-rollout-20261102-10269106602240.png?v=1793631912","url":"https:\/\/dalmanuals.com\/products\/harley-davidson-sportster-xl883-xl1200-service-manual-pdf-2004-2006","provider":"DAL Manuals","version":"1.0","type":"link"}