Polaris ATV All Models Service Manual PDF | 1999-2000

Digital service manual covering all 1999-2000 Polaris ATV models, including the Trail Blazer, Trail Boss, Xpress 300, Xplorer 300 and 400, Sportsman 335 and 500, Sport 400, Scrambler 400 and 500, Magnum 325 and 500, Xpedition 325 and 425, Big Boss 500 6x6, and Sportsman 6x6. Use it to service and repair the engine, fuel system, drivetrain, suspension, brakes, electrical system, and more. Delivered instantly as a fully searchable PDF compatible with any device.

• Adobe Acrobat (PDF) format
• Fully searchable
• Easily print any or all content
• Everything needed to repair & maintain your ATV
• Troubleshooting instructions, wiring diagrams, and reference material

• 1999 Trail Blazer
• 1999 Trail Boss 250
• 1999 Xpress 300
• 1999 Xplorer 300
• 1999 Sportsman 335
• 1999 Sport 400
• 1999 Scrambler 400
• 1999 Xplorer 400
• 1999 Scrambler 500
• 1999 Magnum 500
• 1999 Sportsman 500
• 1999 Big Boss 500 6x6

• GENERAL INFORMATION
• PERIODIC MAINTENANCE
• ENGINE
• FUEL SYSTEM / EFI
• COOLING SYSTEM
• CLUTCH & TRANSMISSION
• FINAL DRIVE
• SUSPENSION
• STEERING
• BRAKES
• ELECTRICAL SYSTEM
• BODY & FRAME
• WIRING DIAGRAMS

• Complete engine disassembly and assembly procedures for both 2-stroke and 4-stroke engines
• Carburetor fuel system diagnostics including jetting charts by altitude and temperature
• Electrical, ignition, and charging system procedures with CDI and alternator specifications
• Cooling system inspection and maintenance for air-cooled and oil-cooled models
• Final drive, differential, and axle service for 2x4, 4x4, and 6x6 drivetrain configurations
• CVT (PVT) service procedures including clutch weights, springs, belt, and helix adjustment
• Front and rear suspension repair, spring selection, and alignment specifications
• Steering system, tie-rod, and toe adjustment procedures
• Brake system inspection and service for hydraulic disc and mechanical configurations
• AWD hub and demand drive system service procedures
• Troubleshooting charts and diagnostic workflows
• technical specifications and torque tables for all covered models
• High-resolution wiring and system diagrams
• Model-by-model VIN identification and specification reference

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