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Tohatsu M 40 50 60 70 80 90 115 140 HP Outboard Service Manual | 2005-2009

Tohatsu M 40 50 60 70 80 90 115 140 HP Outboard Service Manual | 2005-2009

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TOHATSU 2005-2009
Tohatsu M 40 50 60 70 80 90 115 140 HP • Service Manual

Complete OEM factory service manual covering the Tohatsu M 40, 50, 60, 70, 80, 90, 115, 120, and 140 HP 3- and 4-cylinder 2-stroke outboard motors, applicable to engines produced in the 2005-2009 period. This manual gives technicians and owners everything needed to service, repair, and overhaul all major systems including the powerhead, fuel system, gearcase, electrical system, and power trim/tilt. Delivered instantly as a fully searchable PDF that works on any device.

  • Adobe Acrobat (PDF) format
  • Fully searchable
  • Easily print any or all content
  • Everything needed to repair & maintain your outboard motor
  • Troubleshooting instructions, wiring diagrams, and reference material
Models Covered
  • Tohatsu M 40
  • Tohatsu M 50
  • Tohatsu M 60
  • Tohatsu M 70
  • Tohatsu M 80
  • Tohatsu M 90
  • Tohatsu M 115
  • Tohatsu M 120
  • Tohatsu M 140
Table of Contents
  • Section 1 - Service Safety
  • Section 2 - General Service Information
  • Section 3 - Fuel System
  • Section 4 - Powerhead
  • Section 5 - Midsection
  • Section 6 - Gearcase
  • Section 7 - Electrical System
  • Section 8 - Power Trim/Tilt
What's Included
  • Complete engine disassembly and assembly procedures
  • Fuel and carburetor system diagnostics and repair
  • Electrical, ignition, and charging system procedures
  • Cooling system inspection and maintenance
  • Gearcase, driveshaft, and propeller shaft service
  • Steering, throttle, and control linkage adjustments
  • Control linkage adjustments
  • Troubleshooting charts and fault codes
  • OEM specifications and torque tables
  • High-resolution wiring and system diagrams
Features
  • OEM-quality PDF (searchable and printable)
  • High-resolution diagrams and schematics
  • Works on PC, Mac, tablet, and mobile devices
  • Important: This is a digital PDF manual. No paper book will be provided.
Don't See What You Need?
  • We maintain thousands of reference guides.
  • Message us. We can point you to the correct listing or post the one you're looking for.
Buy With Confidence
  • Thousands of satisfied customers
  • Fast access to digital download
  • Reliable post-sale support
  • 60-day worry-free returns
  • Consistent 5-star feedback and repeat buyers
  • If you have any questions about compatibility, model coverage, or what this manual includes, message us anytime. We pride ourselves on exceptional customer service.
What Our Customers Are Saying
  • Better than the hard copy I had.
  • Less than 5 minutes after purchase I had already downloaded my manual. Great service.
  • This was a life saver for a piece of equipment I bought that did not have the manuals.
  • The manual was just what I needed to fix the problem.
  • Exactly what I needed. Zero complaints.
  • Treasure trove of information. Thank You.
Frequently Asked Questions
Q: Is this the official factory manual?
A: Yes — this is the same OEM factory service manual content used by authorized dealership technicians.
Q: How do I receive this manual?
A: You receive a download link by email immediately after purchase. No physical item is shipped. The PDF works on any PC, Mac, tablet, or phone with free Adobe Acrobat Reader.
Also Searchable As
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