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Tohatsu MFS60A 60 HP Outboard Service Manual | 2019-2023

Tohatsu MFS60A 60 HP Outboard Service Manual | 2019-2023

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TOHATSU 2019-2023
Tohatsu MFS60A 60 HP • Service Manual

Complete OEM factory service manual for the 2019-2023 Tohatsu MFS60A four-stroke outboard motor, covering both the Remote Control and Multi Tiller Handle variants of this 60 HP three-cylinder EFI engine. Use it to service the powerhead, EFI fuel system, ignition, cooling, lower unit, trim and tilt, and all electrical systems. Delivered instantly as a fully searchable PDF compatible with any PC, Mac, tablet, or mobile device.

  • Adobe Acrobat (PDF) format
  • Fully searchable
  • Easily print any or all content
  • Everything needed to repair & maintain your outboard motor
  • Troubleshooting instructions, wiring diagrams, and reference material
Models Covered
  • Tohatsu MFS60A ET (with Remote Control)
  • Tohatsu MFS60A ET (with Multi Tiller Handle)
Table of Contents
  • Service Information
  • Tools and Instruments
  • Test Propeller
  • Measuring Instruments
  • Service Data
  • Specifications
  • Maintenance Data
  • Tightening Torque Data
  • Maintenance
  • Inspection Schedule
  • Valve Clearance
  • Inspection of Idle Speed
  • Inspection of Ignition Timing
  • Fuel System (Fuel Injection)
  • Piping Arrangement Diagram
  • Fuel Hose, Vent Hose, Breather Hose
  • Cooling Water Hose
  • Ignition System
  • Ignition Timing Controls
  • Ignition and Combustion Orders
  • Ignition Timing
  • Operations
  • Power Unit
  • Parts Layout
  • Engine
  • Magneto
  • Electric Parts
  • Fuel System
  • Vapor Separator
  • Intake Manifold
  • Pulley and Timing Belt
  • Cylinder Head and Oil Pump
  • Cylinder and Crankcase
  • Piston and Crankshaft
  • Top Cowl
  • Inspection of Compression Pressure
  • Inspection of Oil Pressure
  • Inspection of Valve Clearance
  • Removing Power Unit
  • Removing Timing Belt and Pulley
  • Inspection of Timing Belt
  • Installation of Pulley and Timing Belt
  • Removing Cylinder Head
  • Inspection of Valve Spring
  • Inspection of Valve
  • Inspection of Valve Guide
  • Inspection of Valve Seat
  • Correction of Valve Seat
  • Rocker Arm Shaft
  • Inspection of Rocker Arm and Rocker Arm Shaft
  • Inspection of Cam Shaft
  • Inspection of Cylinder Head
  • Inspection of Oil Pump
  • Installation of Valves
  • Installation of Cam Shaft
  • Installation of Rocker Arm Shaft
  • Installation of Oil Pump
  • Installation of Cylinder Head
  • Disassembly of Cylinder Block
  • Removing of Drive Pulley
  • Installing of Drive Pulley
  • Inspection of Cylinder
  • Inspection of Piston Outer Diameter
  • Inspection of Cylinder Inner Diameter
  • Inspection of Piston Clearance
  • Inspection of Piston Ring Side Clearance
  • Inspection of Piston Rings
  • Inspection of Piston Pins
  • Inspection of Connecting Rod Small End Inner Diameter
  • Inspection of Connecting Rod Big End Side Clearance
  • Inspection of Crankshaft
  • Inspection of Crank Pin Oil Clearance
  • Inspection of Crank Shaft Main Journal Oil Clearance
  • Selecting of Cylinder/Crankcase Metal Bearing
  • Selecting of Connecting Rod Metal Bearing
  • Assembling Piston and Connecting Rod
  • Installation of Power Unit
What's Included
  • Complete engine disassembly and assembly procedures
  • Fuel and carburetor system diagnostics and repair
  • Electrical, ignition, and charging system procedures
  • Cooling system inspection and maintenance
  • Gearcase, driveshaft, and propeller shaft service
  • Steering, throttle, and control linkage adjustments
  • Control linkage adjustments
  • Troubleshooting charts and fault codes
  • OEM specifications and torque tables
  • High-resolution wiring and system diagrams
Features
  • OEM-quality PDF (searchable and printable)
  • High-resolution diagrams and schematics
  • Works on PC, Mac, tablet, and mobile devices
  • Important: This is a digital PDF manual. No paper book will be provided.
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  • We maintain thousands of reference guides.
  • Message us. We can point you to the correct listing or post the one you're looking for.
Buy With Confidence
  • Thousands of satisfied customers
  • Fast access to digital download
  • Reliable post-sale support
  • 60-day worry-free returns
  • Consistent 5-star feedback and repeat buyers
  • If you have any questions about compatibility, model coverage, or what this manual includes, message us anytime. We pride ourselves on exceptional customer service.
What Our Customers Are Saying
  • Better than the hard copy I had.
  • Less than 5 minutes after purchase I had already downloaded my manual. Great service.
  • This was a life saver for a piece of equipment I bought that did not have the manuals.
  • The manual was just what I needed to fix the problem.
  • Exactly what I needed. Zero complaints.
  • Treasure trove of information. Thank You.
Frequently Asked Questions
Q: Is this the official factory manual?
A: Yes — this is the same OEM factory service manual content used by authorized dealership technicians.
Q: How do I receive this manual?
A: You receive a download link by email immediately after purchase. No physical item is shipped. The PDF works on any PC, Mac, tablet, or phone with free Adobe Acrobat Reader.
Also Searchable As
Tohatsu MFS60A 60 HP repair manual, Tohatsu MFS60A 60 HP service guide, Tohatsu MFS60A 60 HP workshop manual, 2019 Tohatsu Tohatsu MFS60A 60 HP PDF, Tohatsu outboard motor manual
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