Tohatsu MFS60A 60 HP Outboard Service Manual PDF | 2019-2023

Name: Tohatsu MFS60A 60 HP Outboard Service Manual PDF | 2019-2023
Brand: Tohatsu
SKU: TOHATSU_2019MFS60A
Price: 9.99 USD
Availability: InStock

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TOHATSU 2019-2023

Tohatsu MFS60A 60 HP • Service Manual

Digital service manual for the 2019-2023 Tohatsu MFS60A four-stroke outboard motor, covering both the Remote Control and Multi Tiller Handle variants of this 60 HP three-cylinder EFI engine. Use it to service the powerhead, EFI fuel system, ignition, cooling, lower unit, trim and tilt, and all electrical systems. Delivered instantly as a fully searchable PDF compatible with any PC, Mac, tablet, or mobile device.

Adobe Acrobat (PDF) format
Fully searchable
Easily print any or all content
Everything needed to repair & maintain your outboard motor
Troubleshooting instructions, wiring diagrams, and reference material

Models Covered

Tohatsu MFS60A ET (with Remote Control)
Tohatsu MFS60A ET (with Multi Tiller Handle)

Table of Contents

Service Information
Tools and Instruments
Test Propeller
Measuring Instruments
Service Data
Specifications
Maintenance Data
Tightening Torque Data
Maintenance
Inspection Schedule
Valve Clearance
Inspection of Idle Speed
Inspection of Ignition Timing
Fuel System (Fuel Injection)
Piping Arrangement Diagram
Fuel Hose, Vent Hose, Breather Hose
Cooling Water Hose
Ignition System
Ignition Timing Controls
Ignition and Combustion Orders
Ignition Timing
Operations
Power Unit
Parts Layout
Engine
Magneto
Electric Parts
Fuel System
Vapor Separator
Intake Manifold
Pulley and Timing Belt
Cylinder Head and Oil Pump
Cylinder and Crankcase
Piston and Crankshaft
Top Cowl
Inspection of Compression Pressure
Inspection of Oil Pressure
Inspection of Valve Clearance
Removing Power Unit
Removing Timing Belt and Pulley
Inspection of Timing Belt
Installation of Pulley and Timing Belt
Removing Cylinder Head
Inspection of Valve Spring
Inspection of Valve
Inspection of Valve Guide
Inspection of Valve Seat
Correction of Valve Seat
Rocker Arm Shaft
Inspection of Rocker Arm and Rocker Arm Shaft
Inspection of Cam Shaft
Inspection of Cylinder Head
Inspection of Oil Pump
Installation of Valves
Installation of Cam Shaft
Installation of Rocker Arm Shaft
Installation of Oil Pump
Installation of Cylinder Head
Disassembly of Cylinder Block
Removing of Drive Pulley
Installing of Drive Pulley
Inspection of Cylinder
Inspection of Piston Outer Diameter
Inspection of Cylinder Inner Diameter
Inspection of Piston Clearance
Inspection of Piston Ring Side Clearance
Inspection of Piston Rings
Inspection of Piston Pins
Inspection of Connecting Rod Small End Inner Diameter
Inspection of Connecting Rod Big End Side Clearance
Inspection of Crankshaft
Inspection of Crank Pin Oil Clearance
Inspection of Crank Shaft Main Journal Oil Clearance
Selecting of Cylinder/Crankcase Metal Bearing
Selecting of Connecting Rod Metal Bearing
Assembling Piston and Connecting Rod
Installation of Power Unit

What's Included

Powerhead disassembly, inspection, and rebuild for the Tohatsu MFS60A 60 HP
EFI component testing and fault code diagnostics
Ignition timing, charging, and starter service
Cooling system, water pump, and thermostat procedures
Gearcase disassembly, shimming, and seal replacement
Power trim and tilt system service
Throttle, shift cable, and control adjustments
Lubrication, gear oil, and corrosion protection procedures
Periodic maintenance and winterization procedures
Service data and torque tables for the Tohatsu MFS60A 60 HP
Wiring diagrams and troubleshooting charts

Features

Searchable and printable PDF
High-resolution diagrams and schematics
Works on PC, Mac, tablet, and mobile devices
Important: This is a digital PDF manual. No paper book will be provided.

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Frequently Asked Questions

Q: Which Tohatsu MFS60A 60 HP models does this manual cover?

A: It covers the Tohatsu MFS60A ET (with Remote Control) and Tohatsu MFS60A ET (with Multi Tiller Handle) for model years 2019-2023.

Q: What sections does the Tohatsu MFS60A 60 HP manual contain?

A: It has 77 main sections: Service Information; Tools and Instruments; Test Propeller; Measuring Instruments; Service Data; Specifications; Maintenance Data; Tightening Torque Data; Maintenance; Inspection Schedule; Valve Clearance; Inspection of Idle Speed; plus 65 more.

Q: What repair and service procedures does the Tohatsu MFS60A 60 HP manual cover?

A: The listing covers: Powerhead disassembly, inspection, and rebuild for the Tohatsu MFS60A 60 HP; EFI component testing and fault code diagnostics; Ignition timing, charging, and starter service; Cooling system, water pump, and thermostat procedures; Gearcase disassembly, shimming, and seal replacement; Power trim and tilt system service; Throttle, shift cable, and control adjustments; Lubrication, gear oil, and corrosion protection procedures; Periodic maintenance and winterization procedures; Service data and torque tables for the Tohatsu MFS60A 60 HP; Wiring diagrams and troubleshooting charts.

Q: Does the Tohatsu MFS60A 60 HP manual include wiring diagrams?

A: Yes. The listing includes wiring diagrams and troubleshooting charts.

Q: Does the Tohatsu MFS60A 60 HP manual list torque specifications?

A: Yes. The listing includes service data and torque tables for the Tohatsu MFS60A 60 HP.

Q: Can I use it to diagnose faults on the Tohatsu MFS60A 60 HP?

A: Yes. The listing includes EFI component testing and fault code diagnostics.

Q: Does it include maintenance schedules and service intervals?

A: Yes. The listing includes lubrication, gear oil, and corrosion protection procedures.

Q: Does this manual cover earlier or later model years?

A: This listing covers model years 2019-2023 only. If your machine is from a different year, message us with your model and year and we will point you to the correct listing.

Q: Is this the right manual for my Tohatsu MFS60A 60 HP?

A: It is the right manual if your machine is one of the models listed under Models Covered and was built in 2019-2023. If you are not sure, message us with your model and year and we will point you to the correct listing.

Q: How do I receive this manual?

A: You receive a download link by email immediately after purchase. No physical item is shipped. The PDF works on any PC, Mac, tablet, or phone with free Adobe Acrobat Reader.

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